Archos have release a ArchosHDVideoTransfer, it will split file MKV file into 3GB pieces. It come with three version OS: Windows, Mac, Linux. I have tested with the windows version, splitted a 8Gb MKV files and it have split into three pieces. The split filename are like movie.mkv, movie.mkv.1, movie.mkv.2. I have copied the movie into the external SDcard, it the Archos able to play the 720p movie file without any issue. I able to seek through the split video file without any issue
The split file will not work on Windows Media Player or Media Player Classics, the movie will stop on the part1 of the split file.

You can download the application from
Archos website under "ArchosHDVideoTransfer"
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